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超級(jí)板塊焊接成套智能裝備

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  • 公司名稱武漢三工光電設(shè)備制造有限公司
  • 品       牌
  • 型       號(hào)
  • 所  在  地
  • 廠商性質(zhì)生產(chǎn)廠家
  • 更新時(shí)間 2022-01-05
  • 訪問(wèn)次數(shù)471
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 武漢三工光電設(shè)備制造有限公司是國(guó)家認(rèn)定的*,863項(xiàng)目承擔(dān)單位,擁有自營(yíng)進(jìn)出口權(quán)。公司專心致力于激光加工設(shè)備和太陽(yáng)能成套設(shè)備的研發(fā)生產(chǎn),竭誠(chéng)為中外企業(yè)提供全套的應(yīng)用解決方案和完善的系統(tǒng)服務(wù)。

       公司成立于2005年,生產(chǎn)的YAG系列太陽(yáng)能激光劃片機(jī),是國(guó)家外經(jīng)貿(mào)委援外項(xiàng)目*產(chǎn)品;研制的激光刻膜機(jī)取代進(jìn)口,改變了國(guó)內(nèi)刻膜機(jī)依賴進(jìn)口的局面;研發(fā)的端面泵浦紅外(1064nm)、綠光(532nm)、紫外(355nm)等激光器產(chǎn)品,其性能指標(biāo)更是超過(guò)許多國(guó)產(chǎn)激光器的水平。同時(shí),公司還先后通過(guò)了CE認(rèn)證、ISO9001質(zhì)量管理體系認(rèn)證、國(guó)家實(shí)驗(yàn)室電磁兼容認(rèn)證

       行業(yè)聚焦,產(chǎn)品聚焦,是三工光電一直堅(jiān)持的理念。公司產(chǎn)品主要有:激光器、激光切割雕刻、激光打標(biāo)、激光微加工、非晶硅太陽(yáng)能電池激光加工和晶硅電池成套封裝等設(shè)備系列,近百個(gè)品種。公司在國(guó)內(nèi)設(shè)有10多個(gè)辦事處和30多家代理商,產(chǎn)品出口46個(gè)國(guó)家和地區(qū),目前已成為中國(guó)光谷激光行業(yè)的核心企業(yè)。

       公司自臺(tái)激光劃片機(jī)問(wèn)世并取代進(jìn)口以來(lái),*保持與國(guó)內(nèi)外科研機(jī)構(gòu)緊密合作,擁有一批致力于激光應(yīng)用的工程技術(shù)人員和太陽(yáng)能產(chǎn)業(yè)的*專家,始終站在激光技術(shù)與太陽(yáng)能應(yīng)用的前沿,以“發(fā)展激光產(chǎn)業(yè),振興民族工業(yè)”為己任,秉承“以顧客為中心,與客戶共成功”的經(jīng)營(yíng)理念,堅(jiān)持“專業(yè)化和實(shí)用化”的產(chǎn)品設(shè)計(jì)原則,竭誠(chéng)為中外企業(yè)提供全套的應(yīng)用解決方案和完善的系統(tǒng)服務(wù),不斷鑄造中國(guó)誠(chéng)信企業(yè)品牌新形象。

激光打標(biāo)機(jī),激光雕刻機(jī),激光切割機(jī),串焊機(jī),組件生產(chǎn)線,全自動(dòng)劃片機(jī)
超級(jí)板塊焊接成套智能裝備
超級(jí)板塊焊接成套智能裝備 產(chǎn)品信息

超級(jí)板塊焊接成套智能裝備系統(tǒng):


太陽(yáng)能超級(jí)板塊焊接成套智能裝備系統(tǒng):

太陽(yáng)能超級(jí)板塊焊接成套智能裝備系統(tǒng):

1   玻璃上料     Glass Loading
2   貼跳線       Bypass diode connection line cutter
3   EVA裁切     EVA Cutting
4   劃片機(jī)       Scribing Machine
5   焊接         Soldering
6   排版         Lay&up
7   縱向EL檢測(cè)  Longitudinal EL Tester
8   正面返修     Front Repairing
9   翻轉(zhuǎn)         Flipping
10  匯流焊       Bussing
11  EVA2裁切    EVA2 Cutting
12  背板裁切     Back Sheet Cutting
13  玻璃上料2    Glass Loading2
14  EL            EL Tester
15  返修2        Repairing 2
16  層壓          Laminating
17  削邊          Edge Trimming
18  層后檢驗(yàn)      Inspection After Laminating
19  裝框          Framing
20  接線盒安裝    J-box Installation
21  固化          Curving
22  清洗          Cleaning
23  IV.安規(guī)測(cè)試     IV,Insulation Tester
24  EL、外觀檢測(cè)   EL, Visual Inspection
25  功率分檔       Module Sorting

亮點(diǎn)描述:
  設(shè)備具有高產(chǎn)出/高精度/高度自動(dòng)化,針對(duì)制造的組件產(chǎn)品具有高品質(zhì)/高性能/高組件轉(zhuǎn)換效率,低成本/低工作溫度/低熱斑風(fēng)險(xiǎn)/低的衰竭率/低LCOE度電成本。
1,設(shè)備采用2+1+1新模式,成套設(shè)備滿足直接組件級(jí)別的過(guò)程產(chǎn)品輸出,根本性的替代升級(jí)了當(dāng)前行業(yè)串焊機(jī)和配套裝備系統(tǒng)。
2,設(shè)備的設(shè)計(jì)速度達(dá)到9000片的制造節(jié)拍。不管是小片1/3,1/2,或者整片電池片,這是行業(yè)的跨越式升級(jí)換代。
3,設(shè)備滿足薄偏化150um,滿足大尺寸210mm,滿足異質(zhì)結(jié)電池等未來(lái)3到5年的電池工藝發(fā)展需求,基于板塊互聯(lián)的組件設(shè)計(jì)工藝平臺(tái)的成套系統(tǒng)。
4,設(shè)備具有更高的自動(dòng)化能力,也將具有更強(qiáng)的智能判斷能力,為客戶應(yīng)用提供規(guī)模化制造更好可靠的保障。
5,設(shè)備在整體制程過(guò)程,讓制程更加簡(jiǎn)單和方面,為客戶節(jié)省工序和崗位人力需求,節(jié)省人力成本開(kāi)支。基于板塊互聯(lián)高效組件產(chǎn)品,我們的設(shè)備直接輸出組件級(jí)別,取消了串排版機(jī)器的需求,取消了貼膠帶固定串的動(dòng)作需求,取消了匯流條焊接獨(dú)立設(shè)備需求,讓前道的投資需求更少,制程動(dòng)作更少,人員參與減少,成本更低。
6,設(shè)備制程設(shè)計(jì),更加方面操作,也會(huì)提升組件制造過(guò)程的良率。
7,我們的設(shè)備納入整體制程產(chǎn)線投資,實(shí)際整體還降低了投資開(kāi)支,為客戶提供更快收回的選擇。
8,設(shè)備裝備基于成套系統(tǒng)解決方案設(shè)計(jì),可以為客戶提供全新的交鑰匙工程和產(chǎn)品設(shè)計(jì)服務(wù),也可以為老客戶提供全面的產(chǎn)線升級(jí)提供。
   equipment has high output / high precision / high automation, high quality / high performance / high module conversion efficiency, low cost /l ow working temperature / low thermal spot risk / low degradation rate / low LCOE power cost.
1. equipment adopts the new mode of 2+1+1, and the complete set of equipment meets the requirements of direct PV module-level process product output, which fundamentally replaces and upgrades the current industry Cell to String soldering and supporting equipment system.
2. The design speed of equipment reaches UPH 9000. This is the first leap-forward upgrading of the industry, whether it is for a small 1/3, 1/2 or the whole cell.
3. equipment meets the requirements of thin thickness of 150um, large size of 210mm, HIT/HJT process development needs in the next 3 to 5 years, and designs a complete set of system of process platform based on the latest PV Module of plate interconnection.
4. equipment has higher automation capability, and will also have stronger intelligent judgment capability, providing better and reliable guarantee for large-scale manufacturing for customer applications.
5. equipment makes the manufacturing process simpler and more comprehensive in the whole manufacturing process, thus saving customers the labor demand for working procedures and posts and saving labor costs. Based on the high-efficiency Module products interconnected by plates, our equipment directly outputs the PV Module level, eliminating the independent requirement of Cell to string Soldering machine, the action requirement of fixing strings with adhesive tape, and the independent equipment requirement of bus bar welding, which makes the previous investment demand less, the process action less, the personnel participation less and the cost lower.
6. equipment process design and more operation will also improve the yield of PV Module manufacturing process.
7. equipment is included in the investment of the whole manufacturing process and production line, which actually reduces the investment expenditure as a whole, and provides customers with a faster choice to recover their investment return.
8. equipment is based on complete system solution design, which can provide customers with brand-new turnkey engineering and product design services, and can also provide customers with comprehensive production line upgrade and complete services.


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